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Quick Details

  • Type: Filling Machine
  • Condition: New
  • Application: Beverage
  • Packaging Type: Bottles
  • Packaging Material: Plastic
  • Automatic Grade: Automatic
  • Driven Type: Electric
  • Voltage: 220V/380V
  • Power: 2.5KW
  • Place of Origin: Guangdong, China (Mainland)
  • Brand Name: LANWEI
  • Model Number: LW8-18-6
  • Dimension(L*W*H): 1660*1650*2200MM
  • Weight: 2500kg
  • Certification: CE ISO SGS
  • After-sales Service Provided: Engineers available to service machinery overseas
  • Usage: Small Bottle Water Filling
  • Technology: Security
  • Warranty: 1 Years
  • Specialty: Small Bottle Water Filling Machine

Packaging & Delivery

Packaging Details: standard exportation wooden cases packing.
Delivery Detail: within 15 days after accept advance payment
Product Description

This equipment is manufactured in an ISO9001 certified manufacturing facility to ensure the highest standards in the industry are met. Critical electronic components and PLC are made by Mitsubishi and Omron. Pneumatic controls are made by respected companies in Italy or Japan. All bottle contact parts are made of food grade stainless steel or food grade plastic. 

All production information and automation controls are displayed digitally. Automatic control and manual toggle adjustments are made on a PLC controlled touch-screen panel. 

The bottles are clamped at the neck and suspended for smooth operation even with light weight PET bottles. Empty bottles are rinsed on the inside, and turned over 180 degrees prior to being filled. 

Pressure filling nozzles deliver fast, efficient, and accurate dispensing with minimal dripping and leakage.

Monoblock Rinser-Filler-Capper Consists of: 

• Monoblock Base 

• Electrical Panel 

• Rinsing Station 

• Filling Station 

• Capping Station 

Monoblock Base - The sturdy base is supported by adjustable feet and is made with stainless steel sheathing secured to the tubular frame. The base houses the motor and drive gears and it is accessible through stainless steel removeable doors. The rinser-filler-capper is motorized by a single AC electric motor and controlled by an inverter, which allows for variable speed operation. Operating speed of the rinser-filler-capper is synchronized. 

Electrical Panel - The electric panel contains the inverter, motor starters, the PLC, and other electromechanical components for the operating of the machine. The inverter enables the operator to vary the rate of production. This variable speed control feature enables the operator to synchronize the rinser-filler-capper with other packaging machines running on the same line. Emergency stop button is mounted on front of touch screen panel. 

Rinsing Station - The rotary rinsing turret consists of individual bottle neck grippers and spray nozzles to rinse the inside of PET bottles. All parts that contact the bottle are made of stainless steel or food grade plastic material. The bottle grippers take the bottles from the inlet starwheel while they are still driven by the starwheel, thus guaranteeing a secure grip. After the bottles are secured in the gripping mechanism, the bottle is turned upside down and centred above a spraying nozzle that directs a stream of rinse water into the bottle. After being rinsed, the water then drains out the bottle and automatically turned over to an upright position. 

Filling Station - Filler has overflow style stainless steel fill heads that are suitable to fill thin flowable liquids in PET bottles. Starwheels move the bottles "by the neck" through the rinsing, filling and capping mechanisms. Filling valves are fully made of 316 stainless steel with food grade gaskets. The filling valves are secured to allow easy assembly and disassembly. Each valve is internally polished (mirror finish). If the bottle is not present the valve does not deliver any product. 

Capping Station 

• Rotative capping turret with 8 heads, suitable to the application of screw plastic caps on PET bottles 

• The capper consists of a steel structure externally shrouded with a stainless steel casing. 

• The fixed part consists of the cap hopper, the cap feeder with relevant motor and the cam actuating the capping heads. 

• The cap feeder and all the parts in contact with the caps are made of stainless steel or food grade plastic. 

• The cap feeder guides the caps onto a chute fitted with a device to deliver them to the pick-off point with the open end down. 

• The capping heads are raised and lowered by the action of a follower that rides on a cam.

Bottled water filling machine is suitable for the production of 350ml, 500ml, 1L, 1.5L etc. the capacity of bottled water, is combining the advantages of similar products worldwide, according to the specific conditions of the world, automatic bottle washing, by our self-developed and filling, sealing the three in one machine. It adopts the new technology, a large number of the new structure and new technology, the quality of the products in the same industry leading level. Its characteristic is between the neck of the bottle is clamped in a bottle of star wheel shaped plate and plate plate, transmitted by wheel drives and bottle clamping plate rotating bottle, so as to realize the automatic bottle washing, filling, capping the three process. With a small wear bottle, bottle type replacement is simple, accurate and stable transmission, scientific process and other advantages. In addition, all the equipment in contact with the liquid parts are made of imported high quality stainless steel material or abrasion resistance, ozone resistance, food grade engineering plastics, the most in the electrical system Export components, food sanitation condition conforms to the national standard, stable and reliable performance, low failure rate of equipment, automatic control, and a perfect customer service service, generally welcomed by users at home and abroad, is the production of all kinds of soft drinks enterprise ideal filling equipment is preferred.

The production process of bottled water filling machine is as follows: empty bottle into the bottle hanging in the air between the two clamping strips, the wind sent to the star shaped plate produced by the fan of the 1,2# guide plate, and enter the 1# card and 1# bottle plate plate, the bottleneck card slot and 1# card bottle in the 1# board on the edge of the plate, with the rotation of the bottle clamping plate; when the bottle to bottle clamping head operation when the clamping plate rolling roller bottle head on a circular plate, rely on mechanical counterforce and open mouth, between two blocks into the bottle clamping head, after the bottle clamping head out shaped plate, block closed bottle clamping head to grip the neck; washing machine operation guide rail curve for 180 degrees flip to the bottle upside down and the water diversion tray body water, water from the spray bottle clamping head, rinse bottle from the cavity below, while external water pipe or bottle flushing after cleaning; the water stop plate Check the water bottle, the bottle again then drip dry, turn 180 degrees back to the standing state; open the bottle clamping head immediately on the shaped plate effect,Between the bottle from the bottle clamping head into the 2# card board and 2# bottle shaped plate, with the 2# card board and wheel rotation of the bottle the bottle to bottle filling machine; the device is in the lowest position, filling the bottle clamping plate and star shaped plate with high card bottle plate is locked for bottle bottleneck. With the device running on the roller lifting cam rail group and began to rise, the bottle also rise, door plate top liquid filling valve opening pressure, the pressure spring is compressed, the sliding body sliding upward, the liquid filling valve is opened, the liquid filling under the gravity filling; after the bottle holding device to guide curve operation began to decline, the bottle also from the liquid filling valve, liquid filling valve under the action of the pressure spring closed bottle device down to the lowest position between the bottle from the bottle filling card into the 3# card board and 3# board bottle shaped plate; the 3# bottle clamping plate, 3# and 3# on the star wheel The interaction of shape will be transferred to the bottle capping machine, rotary bottle cover plate and the nursing bottle plate and star shaped plate with a high, a bottle clamping plate is clamped in the bottleneck, the bottles and plate around the revolving cover machine, capping head cover and grasp the screw cap; finally the rotary capping machine transmission cover the bottle to bottle between 4# card board and 4# on board, 4# card bottle plate, 4# star will be transferred to the bottle out of the bottle conveying chain. This completes the bottle, washing, filling, capping, a bottle of the whole process.

Bottled water filling machine main parts: the main equipment is mainly composed of a bottom plate frame, glass frame, bottle washing machine, filling machine, capping machine, main motor drive, drive wheel, wheel shaped plate, under the cover cap sorting device, tank cover device and electrical control system components. The bottom plate frame the rectangular pipe and steel plate welded on the surface, and the periphery of stainless steel, high strength, good rigidity, light weight, is the foundation of the whole device, which is arranged at the bottom of the anchor bolt, can adjust the level and the level of the glass frame; the host closed up, the upper is made of transparent glass door monitoring equipment, the protection device has a glass door open, it will stop automatically when the machine is running, beautiful appearance, safe and reliable use.

 

The main bottled water production line equipment: water treatment equipment, blowing equipment, bottle machine, bottle inlet duct, small bottles of mineral water filling machine, capping machine, bottle sterilization machine, bottle conveying, lamp inspection, inkjet printer, label machine, packing machine and palletizing machine. 

Model 16-12-6 18-18-6 24-24-8 32-32-12
Number of washing / filling / capping16-12-618-18-624-24-832-32-12
Production capacity: based on 500ml bottle / hr4000 - 5000 bph5000-6000 bph8000-10000bph10000 - 12000 bph
Applicable bottle specificationφ=50-108 H=170-340    330ml-2 L 28pco
Bottle washing pressure0.25Mpa
Compressed air pressure0.3-0.7Mpa
Total power (Kw)3.133.844.15.6
Outside dimension (mm)2100 x1650 x 23002400 x 1900 x 23002800 X  2100 x 23004200 x 2300 x 2300
Packaging & Shipping

Our Services

1.The guarantee of our machines is at least two years, also we will send 3% of sales value as spare parts along with the machines free of charge, the parts will be enough for at least 3 years for the normal operation of machines.

2.we can train your engineers in our factory free of charge. It means you can send your engineers to our factory to study and training, we have rich experiences for the training, it is the good way to make sure that you can operate and maintain our machines successfully and for long term normal use.

3, we will offer you detail manual books for our machines, also we will make one Video CD to show you how to install and maintain the machines, the CD is the movie for the machines, it will be the great references for you to maintain the machines for the long time.

4.another way is that we can send our engineers to your factory to install the machines and train your engineers, we think it is the best way to help you operate and maintain the machines. We have been doing the install jobs for our overseas customers for many years.

In this way you need to pay for the travel costs for our engineers, because our initial quotes don’t include the travel costs.

5. All of the electrical parts in our machines are CE or TUV approved.

We can offer you UL or CUL/CSA approved parts if you need for the North American markets.

The good electrical parts are the guarantee for the good quality for our machines.

Company Information

 DongGuan LANWEI Industry Co.,Ltd is a combined group company located in Dongguan city, co-operating with dozens of manufacturers, we have more than 15years experiences on beverage/water machinery and plastic machines.

We devote ourselves to the development, research and production of plastic machine and liquid food and beverage packing andfilling industry and automatic blow molding machine in China.

Our Main products including: Mineral water and purified water producing line. Carbonated beverage producing line. 3 gallons & 5gallons producing line (5-10L bottle & 20L bottle). Flat and tube UHT device, and CIP system. All the products are sold well in every province and city of the whole country and also exported to about twenty countries and areas with strong technical capability, advanced equipment, scientific management system and perfect after-sales service.

Our Main Products Are:

1000-15000bph water productione line

1000-15000bph juice production complete line

1000-15000bph carbonated drink production line

1000-15000bph wine bottling line

1000-9000tin cans/hr

5gallon bottle filling line

Stand alone machines also available

Welcome Customers Visit Our Company.

FAQ

 Service:

What Services can we LANWEI company Supply?

1. Turnkey Plant for the Bottled Water Filling Line both for Small PET Bottle (0.25L-2.5L ) and Gal Bottle (3L-6Gal)

Layout design / related machine supply / Installation & training / Raw Material (Label /caps / etc Logo Design)

2. Reverse Osmosis / Ultrafiltration Water Purification System for Domestic & Industry use (Max Cap: 200Ton/h)

ODM water purification design according to the client’s raw water report then can 100% ensure to meet your demand

3. Monobloc Filling Machine for Gallon / PET Bottle

Conveyor system /inlet start wheel / caps screwing gear ODM design according to clients bottle/caps samples

Delivery time:
25-30 working days upon deposit and approval to the bottle drawing.
Payment:
For machine:30%T/T deposit within five days after the contract is signed against invoice of the seller. The balance of 70%T/T will be paid before shipment.
Guarantee:
We response for one year warranty for the machine, however, it without any human conduct. And provide one-year free spare part for client.  And sendengineer to client's company, help install the machine, teaching their staff operate the machine and also, we do have a private school which help our client sending their staff tochina, help them training.
After sales service:
The buyer pays travel expenses; hotels, airfares, meals and ground transportation and any other expenses related to installation and training at customers facility.

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